Open die forging

applications

superior material integrity for your most demanding applications

In critical industrial applications, component failure isn’t just inconvenient – it’s catastrophic. The open die forging process delivers the exceptional material properties your most challenging projects demand.

Why it matters:

When component integrity directly impacts safety, performance, and project timelines, the superior grain structure of open die forgings becomes non-negotiable.

the challenge

The procurement challenges that keep you awake

The nightmare scenario: Your critical open die forgings fail during operation, or worse – fail inspection after weeks of production delay, derailing your entire project timeline and budget.

We’ve witnessed the recurring fears that procurement professionals face:

1.

Material integrity uncertainty:

Not knowing if your supplier truly understands how forging parameters affect final material properties

2.

Specification confusion:

Navigating the complex world of material standards and heat treatment requirements without specialized technical support

3.

Timeline disappointment:

Receiving promises of "10 weeks delivery" only to discover halfway through that it was never realistic

4.

Quality control gaps:

Discovering too late that inadequate forging processes have introduced internal defects that compromise performance

5.

Coordination complexity:

Managing multiple vendors across forging, heat treatment, and machining with no single point of accountability

The material specification trap:

When your application requires specific mechanical properties, simply ordering to a standard grade isn’t enough. We ensure the forging process parameters are tailored to achieve your exact requirements.

The stress management challenge:

Internal stresses in forged components can cause dimensional shifts during machining. Our expertise in heat treatment sequencing prevents these costly surprises.

The impossible tolerance expectations:

Some dimensions simply cannot be achieved directly through open die forging. We identify these early and recommend the optimal combination of forging tolerances and subsequent machining.

The sequenze optimization:

Determining whether machining should occur before or after heat treatment can dramatically impact final component quality. Our process knowledge ensures the optimal manufacturing sequence.

costly mistakes

Preventing costly mistakes before they happen

your project

Why our open die forging expertise matters to your project

While most steel trading companies merely trade steel, we’ve operated within a forge for 25 years.

This fundamental difference means:

We understand exactly how forging parameters affect grain structure and final material properties

We know which forging ratio delivers optimal strength characteristics for your specific application

We recognize potential metallurgical problems before they become expensive production failures

We speak the technical language that ensures your requirements are precisely understood by producers

This insider knowledge is why clients across oil & gas, chemical processing, and heavy machinery trust us with their most critical components.

fail

When standard solutions fail: real-world examples

our solution

The complete solution: from material selection to final delivery

Through our network of specialized open die forging companies, we deliver comprehensive solutions for your most demanding applications:

Custom blocks and discs:

Precision-forged material in rectangular or cylindrical forms with optimized grain structure

Shafts and bars:

Forged components with superior mechanical properties and continuous grain flow

Sleeves and cylinders:

Hollow components with exceptional circumferential strength

Complete processing:

From raw forgings to heat-treated, tested, and fully machined components

every detail

The open die forging process: creating superior material properties

Unlike casting or machining from plate, the open die forging process fundamentally transforms the metal’s internal structure:

This complex process requires extensive expertise to execute properly – expertise that directly translates into component performance and reliability.

Material selection:

Carefully chosen steel ingot with precise chemical composition

Heating:

Controlled heating to 1000°C in specialized furnaces

Deformation:

Skillful compression under massive hydraulic presses (up to 16,000 tons)

Directional working:

Manipulating the material to optimize grain flow for maximum strength

Controlled cooling:

Precise temperature reduction to develop specific material properties

Heat treatment:

Additional thermal processing to achieve final mechanical characteristics

our solutions

Industries we serve with specialized rolled rings

why choose us

Why choose ProSteel Supply as your open die forging company

Unlike ordinary steel traders, we bring forge-floor experience to every project:

With ProSteel Supply, you’re not just buying metal. You’re securing the expertise that ensures your components perform as intended, when intended.

Technical expertise:

Deep understanding of metallurgy, forging processes, and heat treatment

Quality assurance:

Structured monitoring with regular verification throughout production

Supplier network:

Relationships with elite open die forging companies across Europe and Asia

Complete accountability:

Single point of responsibility from specification to delivery

Custom solutions:

Tailored approach to your unique application requirements

projects

Projects of every size welcome

Unlike volume-focused open die forging companies who prioritize standardized high-volume orders, we value projects of all sizes:

Every forging receives the same meticulous attention, regardless of size or quantity.

One-off critical components for specialized equipment

Small batch production for project-based requirements

Larger series when consistency and documented quality are essential

contact us

Ready to experience true open die forging expertise?

Submit your inquiry today and discover how our specialized knowledge and extensive producer network can deliver the precise open die forged components your project demands.